Extruded Aluminum Enclosures

Extruded aluminum enclosures provide exceptional protection for PCBs and other electronic components. Designed with internal slots, these aluminum extrusion cases allow standard 0.063" PCBs to slide securely into place without the need for screws. Ideal for desktop applications, they can also be paired with optional surface-mount kits for added versatility. Featuring a durable black extruded aluminum body with die-cast end caps, these enclosures are lightweight yet robust, while their grooved exterior enhances heat dissipation. Extruded aluminum alloy housings and other metal enclosures offer inherent EMI/RFI attenuation, making them an excellent choice for protecting sensitive electronics.

Check out our guide to diecast versus extruded aluminum

Polycase’s extruded enclosures are designed for compatibility with a wide variety of applications. Whether you need industrial enclosures or project boxes for electronics, like DIY amplifiers, our extruded aluminum enclosures can be an excellent choice. 

What Is an Extruded Aluminum Enclosure?

Aluminum extrusion is a process used to create different types of aluminum products, including electronic enclosures. The process typically uses a hydraulic ram to push a piece of heated aluminum through a die, which forms the metal into a long shape. It's then cut to length. The final product is a tough, versatile, and cost-effective aluminum case.

Polycase offers customization through in-house CNC machining and digital printing on our aluminum enclosures. See our customization services page to learn more and get an instant quote on your enclosures. 

17 Items

/
View as Grid List
1 of 1
  1. EX-50 Extruded Aluminum Enclosure
    As low as $11.50 per unit
    Internal: 1.6" x 1.9" x 1.0"
    41 x 50 x 25 mm
    External: 1.9" x 2.7" x 1.3"
    49 x 69 x 35 mm
    Material: Aluminum
  2. EX-53 Extruded Aluminum Enclosure
    As low as $17.71 per unit
    Internal: 2.4" x 3.7" x 1.0"
    61 x 94 x 25 mm
    External: 2.7" x 4.4" x 1.3"
    69 x 114 x 35 mm
    Material: Aluminum
  3. EX-56 Extruded Aluminum Enclosure
    As low as $19.85 per unit
    Internal: 2.4" x 3.7" x 1.5"
    61 x 94 x 40 mm
    External: 2.7" x 4.5" x 2.0"
    69 x 115 x 52 mm
    Material: Aluminum
  4. EX-51 Extruded Aluminum Enclosure
    As low as $13.23 per unit
    Internal: 3.2" x 1.9" x 1.0"
    82 x 50 x 25 mm
    External: 3.5" x 2.7" x 1.3"
    89 x 69 x 35 mm
    Material: Aluminum
  5. EX-59 Extruded Aluminum Enclosure
    As low as $22.58 per unit
    Internal: 3.2" x 4.9" x 1.2"
    82 x 126 x 30 mm
    External: 3.5" x 5.7" x 1.6"
    89 x 147 x 42 mm
    Material: Aluminum
  6. EX-63 Extruded Aluminum Enclosure
    As low as $31.19 per unit
    Internal: 3.2" x 6.2" x 1.8"
    82 x 158 x 48 mm
    External: 3.5" x 6.9" x 2.4"
    89 x 178 x 61 mm
    Material: Aluminum
  7. EX-54 Extruded Aluminum Enclosure
    As low as $20.50 per unit
    Internal: 4.3" x 3.7" x 1.0"
    112 x 94 x 25 mm
    External: 4.6" x 4.4" x 1.3"
    119 x 114 x 35 mm
    Material: Aluminum
  8. EX-57 Extruded Aluminum Enclosure
    As low as $23.44 per unit
    Internal: 4.3" x 3.7" x 1.5"
    112 x 94 x 40 mm
    External: 4.6" x 4.5" x 2.0"
    119 x 115 x 52 mm
    Material: Aluminum
  9. EX-52 Extruded Aluminum Enclosure
    As low as $15.09 per unit
    Internal: 4.7" x 1.9" x 1.0"
    121 x 50 x 25 mm
    External: 5.0" x 2.7" x 1.3"
    129 x 69 x 35 mm
    Material: Aluminum
  10. EX-60 Extruded Aluminum Enclosure
    As low as $26.41 per unit
    Internal: 4.7" x 4.9" x 1.2"
    121 x 126 x 30 mm
    External: 5.0" x 5.7" x 1.6"
    129 x 147 x 42 mm
    Material: Aluminum
  11. EX-64 Extruded Aluminum Enclosure
    As low as $35.73 per unit
    Internal: 4.7" x 6.1" x 1.8"
    121 x 156 x 48 mm
    External: 5.0" x 6.9" x 2.4"
    129 x 178 x 61 mm
    Material: Aluminum
  12. promo card - ex

    LIGHT-WEIGHT ALUMINUM ENCLOSURES

    Fitting for a variety of applications and industries

    SHOP ALUMINUM ENCLOSURES
  13. EX-55 Extruded Aluminum Enclosure
    As low as $23.44 per unit
    Internal: 6.3" x 3.7" x 1.0"
    161 x 94 x 25 mm
    External: 6.6" x 4.4" x 1.3"
    169 x 114 x 35 mm
    Material: Aluminum
  14. EX-58 Extruded Aluminum Enclosure
    As low as $26.96 per unit
    Internal: 6.3" x 3.7" x 1.5"
    162 x 94 x 40 mm
    External: 6.6" x 4.5" x 2.0"
    169 x 115 x 52 mm
    Material: Aluminum
  15. EX-61 Extruded Aluminum Enclosure
    As low as $30.00 per unit
    Internal: 6.3" x 4.9" x 1.2"
    162 x 126 x 30 mm
    External: 6.6" x 5.7" x 1.6"
    169 x 147 x 42 mm
    Material: Aluminum
  16. EX-65 Extruded Aluminum Enclosure
    As low as $40.85 per unit
    Internal: 6.3" x 6.1" x 1.8"
    162 x 156 x 48 mm
    External: 6.6" x 6.9" x 2.4"
    169 x 178 x 61 mm
    Material: Aluminum
  17. EX-62 Extruded Aluminum Enclosure
    As low as $35.10 per unit
    Internal: 7.9" x 4.9" x 1.2"
    201 x 126 x 30 mm
    External: 8.2" x 5.7" x 1.6"
    209 x 147 x 42 mm
    Material: Aluminum
  18. EX-66 Extruded Aluminum Enclosure
    As low as $47.15 per unit
    Internal: 7.9" x 6.1" x 1.8"
    201 x 156 x 48 mm
    External: 8.2" x 6.9" x 2.4"
    209 x 178 x 61 mm
    Material: Aluminum

17 Items

/
View as Grid List
1 of 1

You added product to the Comparison List

Digital printing on extruded aluminum

Take your enclosure from plain to powerful

Pricing in 90 seconds

Instant Quote

CNC Machining

Receive your enclosures with the required machining, saving you time and money. Guaranteed accuracy, no scrap, 1-3 week lead times.
Learn More

Digital Printing

Enhance your product, impress your customers with high-quality graphics printed directly on the enclosure.
Learn More

We use cookies to ensure that we give you the best experience on our website. To learn more, go to the Privacy Page.

Close